एल्युमीनियम रीसाइक्लिंग संयंत्र

Crucible Furnace for Aluminium Melting

Dross Processing obtained from Recycling Units

Scrap Charging Machine for Aluminium Scrap in Melting Furnace

1. Technical Specifications 1.1. Dimensions and Capacity External Dimensions: Customizable based on production requirements. Loading Capacity: 1000 kg to 15,000 kg of aluminum per batch. 1.2. Construction Materials Furnace Shell: High-grade steel with corrosion-resistant coating. Insulation: Multi-layered ceramic fiber insulation for optimal heat retention. Refractory Lining: High-alumina refractory bricks rated for temperatures up to 1,200C. 1.3. Heating System Type: Gas-fired. Burners: High-efficiency, low NOx burners for gas-fired models. Power Output: Depending on furnace size. 1.4. Temperature Control Max Operating Temperature: 1,100C. Temperature Uniformity: i5C throughout the furnace chamber. Control System: PLC-based control with touchscreen interface, real-time monitoring, and data logging. 1.5. Emission Control Dust Filtration: High-efficiency particulate air (HEPA) filters. Gas Scrubbers: Installed to remove harmful emissions. Compliance: Meets EU and US environmental regulations. 1.6. Operational Features Loading Mechanism: Hydraulic or mechanical loaders. Tilting System: Motorized tilting for easy discharge of molten aluminum. Cooling System: Water-cooled or air-cooled options available. Safety Features: Emergency shutdown, over-temperature protection, and gas leak detectors. 1.7. Energy Efficiency Heat Recovery System: Integrated system to capture and reuse waste heat. Insulation: High-performance insulation materials to minimize heat loss. 1.8. Maintenance and Durability Maintenance Access: Easy access panels for routine maintenance and inspection. Durability: Designed for continuous operation with minimal downtime. 2. Additional Options Automation: Fully automated systems for loading, melting, and pouring. Customization: Customizable dimensions and capacities to fit specific production needs. Remote Monitoring: Options for remote monitoring and control via IoT connectivity. 3. Applications Primary Use: Recycling of aluminum from scrap and dross. Secondary Use: Melting and refining of non-ferrous metals.